SP Advanced FMEA & Risk Analysis
{{ totalComponents }}
Components
{{ maxRPN }}
Max RPN
.json
S
{{ fm.severity }}
O
{{ fm.occurrence }}
D
{{ fm.detection }}
Risk Priority Number
{{ fm.rpn }}

High-Level Risk Hierarchy

{{ project.name || 'Untitled Project' }}
No components added yet.
  • {{ comp.name || '(Unnamed Component)' }}
    MAX RPN: {{ getMaxRPN(comp) }}
    • {{ fm.mode || '(Undefined Failure Mode)' }}
      {{ fm.rpn }}

Evaluation Criteria (1-10 Scale)

Use these standardized tables to ensure consistent rating assignments. The severity rating now includes multi-factor impact analysis (Operations, Health/Safety, Environmental, Cost).

S

Severity (Multi-Factor Impact)

Score Operational Impact Health & Safety (HSE) Environmental Impact Financial / Cost
10 Danger without warning; Complete system destruction Fatality or multiple life-threatening injuries Catastrophic off-site release; Irreversible damage > $1,000,000
9 Danger with warning; Complete regulatory shutdown Severe injury / permanent disability Major off-site release; Long-term remediation $500,000 - $1,000,000
8 Loss of primary function; >1 week downtime Lost Time Incident (LTI); Hospitalization Significant on-site release; Reportable to authorities $100,000 - $500,000
7 Highly reduced primary function; >24h downtime Medical Treatment Case (MTC) Moderate on-site release; Outside help required $50,000 - $100,000
6 Loss of secondary function; Shift disruption Restricted Work Case (RWC) Minor on-site release; Internal cleanup $10,000 - $50,000
5 Reduced secondary function; Degraded performance First Aid Case (FAC) Minor spill; easily contained within local area $5,000 - $10,000
4 Very low impact; Noticed by most operators Minor discomfort; Near miss Negligible impact; handled immediately $1,000 - $5,000
3 Minor annoyance; Noticed by average operator Slight discomfort No off-site or significant on-site impact $100 - $1,000
2 Very minor effect; Noticed only by experts No safety risk No environmental risk < $100
1 No discernible effect None None None
O

Occurrence

  • 10 > 1 in 10 (Almost Certain)
  • 9 1 in 20 (Very High)
  • 8 1 in 50 (High)
  • 7 1 in 100 (Moderately High)
  • 6 1 in 500 (Moderate)
  • 5 1 in 2,000 (Low)
  • 4 1 in 10,000 (Very Low)
  • 3 1 in 100,000 (Remote)
  • 2 1 in 1,000,000 (Very Remote)
  • 1 < 1 in 1.5M (Nearly Impossible)
D

Detection

  • 10 Absolute Uncertainty / No Controls
  • 9 Very Remote probability of detection
  • 8 Remote probability of detection
  • 7 Very Low probability
  • 6 Low probability
  • 5 Moderate probability
  • 4 Moderately High probability
  • 3 High probability
  • 2 Very High probability
  • 1 Almost Certain to detect prior to failure
FMEA Report: {{ project.name || 'Untitled Project' }}
Component Function Failure Mode Effect S Causes O Controls D RPN Recommended Action Owner & Date Status